Revolutionising Outdoor Spaces With Wallbarn’s Rail System

Outdoor living has grown increasingly popular in recent years, with more attention being paid to creating outdoor spaces that are both functional and aesthetically pleasing. A key aspect of this is the flooring used, with a shift from concrete tiles to porcelain tiles. This change has brought about the need for an appropriate framework to lay the tiles onto. Wallbarn’s innovative rail substructure provides a solution to this.

Understanding the Rail Substructure System

The rail substructure system, created by Wallbarn, is a modular system designed to facilitate the laying of ceramic planks and similar materials. Its design not only minimises effort but also opens up new aesthetic possibilities that were previously unachievable.

Key Features of the Rail Substructure System

1. Stability

The rail system enhances lateral stability across the deck, reducing movement. This is achieved using a bespoke headpiece that clips onto the profiled aluminium joist. Additionally, the aluminium rail securely clicks onto the Megapad pedestal, providing further stability.

2. Versatility

The system is suitable for installing decking boards and stonewares or slabs made of stone and ceramics of any shape and size. This makes it an ideal choice for creating outdoor raised floors with boards and a mixed top finish.

3. Durability

Constructed from lightweight, resistant aluminium, the rail system, together with the pedestals, offers unparalleled capacity and solidity. This ensures the structure can withstand the elements and last for years.

The Headpiece

The rail headpiece features integrated lugs designed to hold porcelain or other slabs/tiles. This headpiece can be slid along the rail to ensure a secure fit to the edges of the slabs/tiles. The headpiece is available with 2mm or 4mm wide lugs, all of which are 10mm high.

Installation Process

The rail system not only enhances stability but also speeds up the installation process. Instead of having to measure each pedestal height when attempting to create a flat upper surface, installers can measure the pedestals at each end of the 2-metre long aluminium rail to get the level. Then, they can place the intermediate pedestals under the rail and wind them up until they “bite”.

The Benefits of the Rail Substructure System

1. Laying Ceramic Planks

The rail system is ideal for laying ceramic planks, which are often very thin and can be supplied up to 1 metre in length.

2. Increased Stability

The rail system provides increased stability across the paved area, making it an ideal choice for large-sized stoneware tiles.

3. Ease of Installation

The rail system significantly speeds up the installation process, making it a time-saving solution for builders and homeowners alike.

Mega Balance: The New Adjustable Height Pedestal

Wallbarn’s Mega Balance is a new adjustable height pedestal for paving and decking systems that performs three functions in one.

1. Heavy-Duty Weight Tolerance

Firstly, it achieves the ultra heavy-duty weight tolerance of the Wallbarn Megapad, tolerating over 2 tonnes per unit before breaking and having a self-levelling headpiece for smoother, more high-end surface finishes.

2. Self-Levelling or Fixed Headed Pedestal

Secondly, it can become both a self-levelling or a fixed headed pedestal within the same unit by adding “the grey nut”. By locking the grey nut into place in the centre of the headpiece, users can create a more rigid pedestal.

3. Dealing With Moving Slabs

Thirdly, a brilliant new mechanism is provided to deal with rocking or moving slabs over time on paving areas. By inserting “the yellow key” into a small slot in the centre of the headpiece, the thread of the pedestal can be turned, adjusting the height with the slab still in position.

Conclusion

The rail substructure system and Mega Balance form a comprehensive solution for creating beautiful, durable and stable outdoor spaces. With their innovative features and benefits, they help to revolutionise the way we design and construct our outdoor living spaces. For more information about Wallbarn’s rail system and range of support pedestals, click here.